Lean Operational Improvement Consultancy

Eliminate waste, optimize flow, and scale with confidence

About 3A

3A is a global leader in operational excellence consulting, training, and auditing. We integrate people, processes, and technology into sustainable systems that eliminate waste, increase efficiency, and drive measurable results.

20+ years of expertise across multiple sectors.

Our Services

Comprehensive solutions for operational excellence across industries

🏭

Manufacturing Operations

Diagnose production issues, improve throughput, and provide comprehensive Lean training.

πŸ”

CAPA Management

Root cause analysis, compliance support, and audit readiness for corrective actions.

βš™οΈ

Asset Performance Management

Increase reliability, reduce downtime, and optimize asset utilization.

πŸ“ˆ

Continuous Improvement & Process Mining

Diagnose gaps, provide data-driven insights, and facilitate Kaizen initiatives.

πŸ’»

IT & Service Management

Incident resolution, problem prevention, and scalable support systems.

πŸ‘₯

Organization Development

Leadership alignment, accountability frameworks, and change resilience.

🎯

Performance Coaching

High-performance habits, leadership growth, and organizational resilience.

Free 15-minute Consultation

Discover 2-3 high-impact opportunities for your organization.

Frequently Asked Questions

A systematic approach to eliminating waste, optimizing processes, and creating sustainable value through people, processes, and technology integration.

Success Stories

Real results from real transformations

πŸ₯€

Coca-Cola (NABC / ECCBC Morocco)

Beverage ManufacturingSenior QEOSH Manager

Challenge

Operating at scale, the site faced intense operational pressure across the entire value chain. Frequent high-priority machine breakdowns, quality losses, and competing demands from production, maintenance, safety, logistics, and suppliers were impacting performance and stability. As one of the region's largest bottling facilities, even small inefficiencies translated into significant downtime, cost, and risk.

Approach

  • End-to-end responsibility for operational excellence across bottling lines, maintenance, quality systems, transport, and supplier performance
  • Enforced rigorous standards, accountability, and operational discipline
  • Improved cross-functional coordination and addressed recurring breakdowns at their root
  • Extended leadership focus to people, behaviours, and execution consistency across shifts and departments

Results

+12%
OEE Improvement
-30%
Downtime Reduction
Significant Improvement
Safety Performance

Impact

The transformation delivered measurable performance gains while strengthening the plant's safety culture, reliability, and execution maturity. By stabilising operations and reducing firefighting, the site moved from reactive management to controlled, high-performance execution β€” setting a benchmark within the ECCBC network.

πŸͺ

Excelo Morocco

FMCG – Biscuit ManufacturingSenior Operations / Lean Transformation Leader

Challenge

Despite being the number-one biscuit manufacturer in Morocco, the organisation faced structural operational challenges: high operating costs, constrained throughput, inconsistent execution, and safety and quality standards below international benchmarks. Rapid growth and scale had outpaced operational maturity, creating pressure on production, reliability, and performance management.

Approach

  • Led large-scale operational and lean transformation with multinational FMCG standards
  • Stabilised production and improved flow across operations
  • Reduced waste and structural cost through disciplined execution
  • Raised safety and quality expectations to international benchmarks
  • Drove accountability and execution consistency at all levels

Results

-18%
Cost Reduction
+22%
Throughput Increase
Significant Improvement
Operational Stability

Impact

The engagement helped transform a successful but operationally constrained company into a more resilient, efficient, and professionally run operation. By raising standards and embedding disciplined execution, Excelo strengthened its ability to sustain market leadership while preparing the organisation for future growth.